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Ethernet Connectors
RJ45 connectors are widely used for connecting
devices to Ethernet networks for ofce
communication. For these types of applications,
an IP 20 protection rating is required. For
applications in tough industrial environments
M12 connectors with IP 67 protection are widely
used. M12 connectors have proven to be a reliable
connecting method for sensors and actuators as
well as for use in transferring data.
Ethernet Data Lines
Originally, the Ethernet specication provided for
the use of coaxial cables as the transfer medium.
A distinction was made between thick coax
(10BASE-5) and thin coax (10BASE-2), depending
on the cable structure. Because of its low cost,
thin coax was commonly referred to as
“Cheaper net”.
Today, the use of twisted-pair cable (10BASE-T,
100 BASE-TX) is more common. This type of
cable represents a divergence from the original
mechanisms in a number of ways. In twisted-
pair cables, sending and receiving channels are
separated. The channels are then transferred over
a wire pair. The lines are organized according
to categories.
Within the industry, use of Fast Ethernet with a
data transfer rate of 100 Mbit/s is widespread. The
required cable must meet Category-5 standards.
To improve network expansion capability and
increase data transfer rates, ber-optic cables
are also used as transfer medium (10BASE-F,
100BASE-FX, and 1000BASEX).
Use of Hubs/Switches
If only two devices are used, the sending channel
of one device must be connected to the receiving
channel of the other device for twisted-
pair wiring. If more than two devices are to
communicate with one another, hubs or switches
are used as the central station. Usually, hubs and
switches have multiple ports to which terminals
or other hubs or switches can be connected to
allow network cascading. The difference between
a hub and a switch lies in the method used
to forward data packages. A hub sends a data
package it has received at one port to all
other ports.
A switch, on the other hand, evaluates the target
address of the data package and only forwards
the data package to the port leading to the device
that was intended as the recipient. By forwarding
data packages only to targeted recipients,
switches reduce the load on the network and
increase communication speed.
Topology
Using a switch or hub as the central element
produces wiring in the shape of a star, which, in
turn, serves as the basis for the network topology.
By using several switches it is possible to build a
tree-like structure.
Wire Length
The permitted wire length between one hub or
switch and a terminal or between two terminals
(channel) according to specications is 100 m for
twisted-pair wiring. Nevertheless, the network
expansion capability is greatly determined by the
wires and connectors that are used.
Data Transfer Rate
The data transfer rate for standard Ethernet
(10BASE-T) is 10 MBit/s. For Fast Ethernet
(100BASETX) it is 100 MBit/s.
Auto Negotiation
Today’s Ethernet devices support both standard
and Fast Ethernet data transfer. This ensures the
downward compatibility of the devices, so that
older devices can still be used to exchange data.
On the basis of the “auto negotiation” procedure
dened in Fast Ethernet, two devices agree upon
a common method of data transfer before the
exchange of data actually takes place (10 or 100
MBit/s, half or full duplex).
Auto Crossing
Implementing this function enables Ethernet
device interfaces to cross sending and receiving
wires automatically for twisted-pair wiring. This
makes it possible to use 1-to-1 wired lines instead
of crossed data lines when wiring the system.
Auto Polarity
Today’s Ethernet interfaces for 10BASE-T and
100BASE-TX are able to change the polarity of
both of the sending or receiving lines to correct
wiring errors.
Shielded (STP) and Un-Shielded
(UTP) Cables
The use of shielded cables is recommended for
environments with increased EMI levels. It is
important to ensure the proper grounding of the
shield to avoid ground loops that may lead to
interference of the data communication.
Today’s commonly used Ethernet cables for
ofce applications use a 4-pair construction. For
standard applications with transmission speeds
up to a 100 Mbit/s (100baseT) however only two
of the four pairs are used (one transmit and one
receive pair). The additional wires were intended
for future additions (e.g. higher transmission
speeds such as Gigabit Ethernet). 100 Mbit/s
are sufcient for the real-time demands on the
factory oor. Therefore many of the automation
specic protocols utilize the 2-pair technology.
M12 Circular Connectors, 8-Pole
The M12 8-pole connector is mostly used in
applications where standard Ethernet is brought
from the ofce to the factory oor (e.g. via
TCP/IP).
The cordsets meet the requirements for Category
5e according to the TIA/EIA 568B standard. The
continuous use of 4-pair cables makes it possible
to use all standard Ethernet cable testers that
might already be available in the IT department
(not all cable testers support 2-pair cables).
The unused wires can also be used for additional
functionalities like power over Ethernet or the
transmission of video signals.
M12 Circular Connectors, 4-Pole
Since this connector type uses only 2- pair
cables it is mostly used in automation specic
applications. It is standardized for EtherNet/IP and
PROFInet and is part of the IAONA specication.
The specied connector type utilizes the Dcoding.
This newly developed keyway helps avoid incorrect
connections (e.g. connecting an Ethernet cable to
a power supply) and possibly destroying
network equipment.
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